Tackle Twill — 51″ PSA Sports Twill

$15.35

● Orders for 40+ yards may be shipped in multiple boxes ●
Sports Twill — also known as Tackle Twill and Poly Twill — is our registered name for the fabric lettering and numbers used to decorate athletic apparel. Originally used for football, it is a very tough, durable material now used on all sports jerseys and cheerleading uniforms. Our Pressure Sensitive Adhesive (“PSA”) version of it features a low-tack backing for placement onto garments. (View Color Chart)

PRICE PER YARD
1–4 Yds 5–9 Yds 10–24 Yds 25–49 Yds 50+ Yds
$15.35 $13.25 $12.75 $12.55 $11.30
Estimated Total:
$0.00
Size
Image of White Tackle Twill Color (Thumbnail)
White
YDS
Image of Gray Tackle Twill Color (Thumbnail)
Gray
YDS
Image of Charcoal Gray Tackle Twill Color (Thumbnail)
Charcoal Gray
YDS
Image of Eagle Gray Tackle Twill Color (Thumbnail)
Eagle Gray
YDS
Image of Black Tackle Twill Color (Thumbnail)
Black
YDS
Image of Royal Blue Tackle Twill Color (Thumbnail)
Royal Blue
YDS
Image of Dark Royal Blue Tackle Twill Color (Thumbnail)
Dark Royal
YDS
Image of Cobalt Blue Tackle Twill Color (Thumbnail)
Cobalt
YDS
Image of Cyan Tackle Twill Color (Thumbnail)
Cyan
YDS
Image of Columbia Blue Tackle Twill Color (Thumbnail)
Columbia
YDS
Image of Quebec Blue Tackle Twill Color (Thumbnail)
Quebec
YDS
Image of Navy Blue Tackle Twill Color (Thumbnail)
Navy Blue
YDS
Image of Lilac Tackle Twill Color (Thumbnail)
Lilac
YDS
Image of Purple Tackle Twill Color (Thumbnail)
Purple
YDS
Image of Greek Pink Tackle Twill Color (Thumbnail)
Greek Pink
YDS
Image of Neon Pink Tackle Twill Color (Thumbnail)
Neon Pink
YDS
Image of Pink Tackle Twill Color (Thumbnail)
Pink
YDS
Image of Red Tackle Twill Color (Thumbnail)
Red
YDS
Image of Cardinal Red Tackle Twill Color (Thumbnail)
Cardinal Red
YDS
Image of Devil Red Tackle Twill Color (Thumbnail)
Devil Red
YDS
Image of Maroon Tackle Twill Color (Thumbnail)
Maroon
YDS
Image of 49er Burgundy Tackle Twill Color (Thumbnail)
49er Burgundy
YDS
Image of Brown Tackle Twill Color (Thumbnail)
Brown
YDS
Image of Neon Green Tackle Twill Color (Thumbnail)
Neon Green
YDS
Image of Shark Teal Tackle Twill Color (Thumbnail)
Shark Teal
YDS
Image of Kelly Green Tackle Twill Color (Thumbnail)
Kelly Green
YDS
Image of Dark Green Tackle Twill Color (Thumbnail)
Dark Green
YDS
Image of Orange Tackle Twill Color (Thumbnail)
Orange
YDS
Image of Burnt Orange Tackle Twill Color (Thumbnail)
Burnt Orange
YDS
Image of Safety Orange Tackle Twill Color (Thumbnail)
Safety Orange
YDS
Image of Texas Orange Tackle Twill Color (Thumbnail)
Texas Orange
YDS
Image of Tennessee Orange Tackle Twill Color (Thumbnail)
Tennessee Orange
YDS
Image of Vegas Gold Tackle Twill Color (Thumbnail)
Vegas Gold
YDS
Image of Gold Tackle Twill Color (Thumbnail)
Gold
YDS
Image of Old Gold Tackle Twill Color (Thumbnail)
Old Gold
YDS
Image of Light Gold Tackle Twill Color (Thumbnail)
Light Gold
YDS
Image of Maize Yellow Tackle Twill Color (Thumbnail)
Maize
YDS
Image of Neon Orange Tackle Twill Color (Thumbnail)
Neon Yellow
YDS
Image of Tan Tackle Twill Color (Thumbnail)
Tan
YDS
Image of Cream Tackle Twill Color (Thumbnail)
Cream
YDS

Tackle Twill — 51″ PSA Sports Twill

$15.35

● Orders for 40+ yards may be shipped in multiple boxes ●
Sports Twill — also known as Tackle Twill and Poly Twill — is our registered name for the fabric lettering and numbers used to decorate athletic apparel. Originally used for football, it is a very tough, durable material now used on all sports jerseys and cheerleading uniforms. Our Pressure Sensitive Adhesive (“PSA”) version of it features a low-tack backing for placement onto garments. (View Color Chart)

PRICE PER YARD
1–4 Yds 5–9 Yds 10–24 Yds 25–49 Yds 50+ Yds
$15.35 $13.25 $12.75 $12.55 $11.30
Clear

Our proprietary 51″ PSA Sports Twill features a clear Mylar backing and a proprietary, low tack peel-and-stick adhesive (PS960 51″ PSA) that holds the applique in place for sewing onto garments. Our U.S.-patented formula prevents broken threads and gummed-up needles due to its needle glide additive. Repositionable. It can be removed as necessary to get the perfect alignment for applique embroidery. Perfect for 2-color layer applications and Kiss Cutting. NOTE: Must be sewn to prevent fraying and for the permanency of the design to withstand several wash cycles. We sell more PSA than any other type of adhesive-backed Tackle Twill, including Polyback, Permanent and PSA Permanent. PSA Sports Twill is our registered name for Tackle Twill fabric with a Pressure Sensitive Adhesive (“PSA”) backing, which is commonly referred to as “Sticky Back” or peel-and-stick, and competes against Stahls’ CAD-CUT® Pressure Sensitive Poly-TWILL in the marketplace. Sold in 1 yard increments up to 50+ yards in widths of 16.5″ or 51″ — click here to view the 16.5″ version of this product.

Why buy from JOANN, Hobby Lobby, Michaels® or other middlemen online when you can purchase direct from the manufacturer? Twill USA has dozens of Heat Transfer Materials in hundreds of colors, warehouses in Nevada and Indiana for fast delivery, plus $10.00 flat-rate shipping on all orders. Contact our USA-based Customer Service Team at (866) 806-9120 or email Sales@TwillUSA.com with any questions or concerns.

IMPORTANT NOTE ABOUT CORES & QUANTITIES

Orders for fewer than eleven (11) yards of a single color will not be rolled onto a Core. If your preference is to have the material rolled onto a Core, please increase the quantity to more than 11 yards per color OR contact our USA-based Customer Service Team for assistance. Read our Shipping Policy and Terms & Conditions for additional information.

Image of White PSA Sports Twill (Thumbnail)

White

Image of Cream PSA Sports Twill (Thumbnail)

Cream

Image of Gray PSA Sports Twill (Thumbnail)

Gray

Image of Eagle Gray PSA Sports Twill (Thumbnail)

Eagle Gray

Image of Charcoal Gray PSA Sports Twill (Thumbnail)

Charcoal Gray

Image of Black PSA Sports Twill (Thumbnail)

Black

Image of Cyan PSA Sports Twill (Thumbnail)

Cyan

Image of Columbia PSA Sports Twill (Thumbnail)

Columbia

Image of Quebec Blue PSA Sports Twill (Thumbnail)

Quebec

Image of Royal Blue PSA Sports Twill (Thumbnail)

Royal Blue

Image of Dark Royal Blue PSA Sports Twill (Thumbnail)

Dark Royal

Image of Navy Blue PSA Sports Twill (Thumbnail)

Navy

Image of Cobalt PSA Sports Twill (Thumbnail)

Cobalt

Image of Purple PSA Sports Twill (Thumbnail)

Purple

Image of Lilac PSA Sports Twill (Thumbnail)

Royal Lilac

Image of Pink PSA Sports Twill (Thumbnail)

Pink

Image of Neon Pink PSA Sports Twill (Thumbnail)

Neon Pink

Image of Greek Pink PSA Sports Twill (Thumbnail)

Greek Pink

Image of Red PSA Sports Twill (Thumbnail)

Red

Image of Devil Red PSA Sports Twill (Thumbnail)

Devil Red

Image of 49er Burgundy PSA Sports Twill (Thumbnail)

49er Burgundy

Image of Cardinal Red PSA Sports Twill (Thumbnail)

Cardinal Red

Image of Maroon PSA Sports Twill (Thumbnail)

Maroon

Image of Brown PSA Sports Twill (Thumbnail)

Brown

Image of Texas Orange PSA Sports Twill (Thumbnail)

Texas Orange

Image of Burnt Orange PSA Sports Twill (Thumbnail)

Burnt Orange

Image of Tennessee Orange PSA Sports Twill (Thumbnail)

Tennessee Orange

Image of Safety Orange PSA Sports Twill (Thumbnail)

Safety Orange

Image of Brown PSA Sports Twill (Thumbnail)

Orange

Image of Neon Yellow PSA Sports Twill (Thumbnail)

Neon Yellow

Image of Maize Yellow PSA Sports Twill (Thumbnail)

Maize

Image of Light Gold PSA Sports Twill (Thumbnail)

Light Gold

Image of Gold PSA Sports Twill (Thumbnail)

Gold

Image of Old Gold PSA Sports Twill (Thumbnail)

Old Gold

Image of Vegas Gold PSA Sports Twill (Thumbnail)

Vegas Gold

Image of Tan PSA Sports Twill (Thumbnail)

Tan

Image of Neon Green PSA Sports Twill (Thumbnail)

Neon Green

Image of Shark Teal PSA Sports Twill (Thumbnail)

Shark Teal

Image of Kelly Green PSA Sports Twill (Thumbnail)

Kelly Green

Image of Dark Green PSA Sports Twill (Thumbnail)

Dark Green

(NOTE: Color Chart should not be used for color matching)

(NOTE: Color Chart should not be used for color matching)

Recommended for use with the following fabrics: Acrylics, 100% Cotton, Polyester Knits (not Mesh), 100% Polyester, Poly-Cotton Blends, Poly Form and Cotton Caps. If sewing, then PSA Sports Twill works well with all previously listed fabrics plus Polyester Mesh and Nylon.

  • Temperature: 340°F
  • Time: 20 seconds
  • Pressure: Firm
  • Peel: N/A

HINT: Run a lint roller over the transfer area (on the garment) to remove any loose threads or stray fibers. Preheat your garment for 5 seconds. Place the transfer onto the garment, then place a cover sheet over the design. Time, temperature and pressure may vary if using an iron instead of a heat press machine.

PSA Sports Twill can be cut using any laser cutter, plotter cutter, or desktop (craft) cutter like Silhouette Cameo and Cricut. The following settings are recommended for the Silhouette Cameo 3:

  • Deep Cut Blade (or 60° blade) set on “6”
  • Force = 33
  • Speed = 2
  • 2 Passes

NOTE: We recommend that you do a ‘test cut’ when using this material for the first time.

Fabric letting has traditionally been sewn onto jerseys, but inventions patented by TwillUSA in the area of pressure-sensitive and permanent adhesive formulations allowed for decorating those athletic jerseys for the purpose of identifying player names, numbers and teams. This fabric became known as “Tackle Twill” because of its durability and use in full-contact sports, and TwillUSA takes its name from that fabric. Now, more than 40 years later, we manufacture more than 30 different HTV materials and fabrics in 100+ unique colors, patterns and textures. Our production facilities in Indiana & Nevada double as wholesale distribution centers for the United States, Canada and Mexico, allowing most UPS® Ground shipments ($10.00 Flat-Rate) to arrive at the customer’s doorstep in as little as 2 or 3 days.

Read More

With production facilities in Indiana and Nevada, Twill USA makes Heat Transfer Vinyl (“HTV”) and Tackle Twill fabrics for the sports apparel industry. Your business is very important to us. Please email any questions or concerns to Sales@TwillUSA.com with your information attached or call (866) 806-9120 for immediate assistance. Hours of operation are 8:00 AM–5:30 PM ET. Our USA-based Customer Service Team will help you to set up an account. A business application and resale certificate may be required for business accounts. All orders must be paid by credit card unless NET 30 Terms have been approved (see Payment Methods). We cannot be held responsible for errors on phone orders. To ensure accuracy, we recommend written purchase orders (“POs”) or written confirmation whenever possible.

What Is PSA Sports Twill?

Tackle Twill is a generic name for the fabric lettering used to decorate athletic jerseys. Originally used for football, it is a very tough, durable material now used on all sports and cheerleading uniforms. Our registered version of it is called Sports Twill. Our 51″ Pressure Sensitive (“PSA”) version features a low-tack adhesive backing (PS960 51″ PSA) for placement onto garments. This adhesive system is often referred to as “Sticky Back” or peel-and-stick. Repositionable. It can be removed as necessary to get the perfect alignment for applique embroidery. NOTE: 51″ PSA Sports Twill must be sewn down onto the garment(s).

Why Buy Our Tackle Twill?

We offer PSA Tackle Twill in 40 colors, which is more than anyone else. Available in White, Tan, Cream, Black, Gray, Eagle Gray, Charcoal Gray, Cyan, Quebec, Cobalt, Columbia, Navy Blue, Royal Blue, Dark Royal, Lilac, Purple, Pink, Neon Pink, Greek Pink, Red, Devil Red, Cardinal Red, Maroon, 49er Burgundy, Brown, Shark Teal, Neon Green, Kelly Green, Dark Green, Orange, Burnt Orange, Texas Orange, Safety Orange, Tennessee Orange, Gold, Old Gold, Light Gold, Vegas Gold, Maize and Neon Yellow. Compare that to Dalco Athletic’s 17 colors or Stahls’ 16 colors.

Can PSA Sports Twill Be Layered?

Yes. It can be layered 2 or 3 layers thick with Sports Twill or Metallic Twill or another applique material like Sports Felt for multicolor designs. We recommend a maximum of 3 layers as 4 or more layers can be too thick to heat apply.

Is PSA Sports Twill 100% PVC-Free?

Yes. PSA Sports Twill is 100% free of Polyvinyl Chloride (“PVC”). PVC contains dangerous chemical additives that can be harmful to your child’s health.

Can I Cut PSA Sports Twill On A Tabletop Plotter?

Tabletop plotters aren’t 51″ wide, so the material will need to be cut down first. However, once properly sized, the fabric cuts clean on all desktop cutters including Cricut and Silhouette Cameo. All forms of cutting work on the PSA Sports Twill — laser, plotter, flat-bed plotter, die cutting and shearing.

What Blade Should I Use To Cut PSA Sports Twill?

A 60° blade works best for cutting PSA Sports Twill. On some machines it’s called the “thick” blade. Machines vary, but 150 grams of downforce is usually sufficient to get a clean cut.

How Long Does PSA Sports Twill Last On Garments?

We have tested this material up to 50 wash and dry cycles in a home laundry environment without fraying, cracking or peeling. PSA Sports Twill is sewn down onto garments, so it should last as long as the garment itself.

Does PSA Sports Twill Feature An Adhesive Backing?

PSA’s thermal adhesive backing (PS960 51″ PSA) completely seals the twill yarns and provides stability for cutting + sewing on garments. Its polyester-based coating has no PVC and can be cut on plotters, dies, lasers or even hand-cut. (View Adhesive Backing Options)

Does The PS960 51″ PSA Adhesive Gum Up Sewing Needles?

Our proprietary adhesives feature a needle glide additive designed to sew without gumming. Sharp needles work better than ballpoint needles. HINT: Coating the needle with silicone also helps to promote a clean stitch. All manners of stitching work well, including zig zag, satin, bean, and lockstitch.

Must I Sew The PSA Sports Twill Design After Cutting It?

Yes. If you are looking to heat press the garment after sewing, we recommend our PSA Permanent Sports Twill or Permanent Sports Twill instead of the PSA.

Can I Use 51″ PSA Sports Twill To Embroider Custom Patches?

Yes. The polyester-based PSA Sports Twill works perfectly for embroidering patches.

Can I Sublimate Onto PSA Sports Twill? Which Tackle Twill Product Is Best For Sublimation?

No. We do not recommend sublimating onto Tackle Twill with an adhesive backing as the temperature required for sublimation is higher than the temperature at which the Hot-Melt Adhesive will activate. In our experience, this causes the glue to “come up” through the surface of the print. Therefore, we recommend sublimating onto Uncoated Sports Twill first, then applying PS965 5-Mil PSA Permanent Adhesive afterwards, which allows for heat pressing or sewing the transfer onto the garment(s).

Choose Colors

Twill USA has 2 warehouses for fast delivery. Local pickup is available 8:30a–4:30p (M–F)

Aurora (Headquarters)

Las Vegas Warehouse

Our Hours:
8:00 AM—5:30 PM
Eastern Time

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