Pre-Cut Letters and Numbers

Pre-Cut Letters and Numbers are pre-aligned and ready to heat press or embroider onto your athletic jersey. Order numbers 0–9 and letters A–Z. Available in HTV Sports Film, HTV Flex Film, Sports Twill, Sports Felt, Sports Flock, Sports Grip, HTV Foil and Holographic HTV. To place an order, please fill out the contact form below or send an email to sales@twillusa.com with your information attached or call (866) 806-9120 for immediate assistance. You may also order or inquire by fax — (812) 926-0634. Please include any logos and/or designs, graphics, and images in .ai, .eps, .jpeg, .png or .pdf formats.

One Color Number Example IMG

One Color

Two Color Number Example IMG

Two Colors

Full Block Font Type for Numbers

Full Block

Plain Block Font Type for Numbers

Plain Block

Image of Plain Block Letters Typography Example

Plain Block Letters

Image of Full Block Letters Typography Example

Full Block Letters

Image of Collegiate Numbers Typography Example

Collegiate

Image of Tiffany Numbers Typography Example

Tiffany

Image of USA Numbers Typography Example

USA Font

Image of Striped Numbers Typography Example

Striped

Image of Full Block Fade Numbers Typography Example

Full Block Fade

Image of Bold Block Numbers Typography Example

Bold Block

Image of Stamp Numbers Typography Example

Stamp

Image of Full Block Gap Outline Numbers Typography Example

Full Block Gap Outline

Image of Wedge Numbers Typography Example

Wedge

Image of Cooper Numbers Typography Example

Cooper

STEP ONE: CHOOSE SIZE *
Choose the HEIGHT from 2" up to 12" from the list below. HINT: You may select multiple options from the list by holding the Control (Windows) or Command (Mac) key while making your selections. View Prices ›


STEP TWO: CHOOSE TYPEFACE *
We have hundreds of fonts to choose from, but the most popular fonts are Full Block (also known as 'Varsity'), Plain Block (also known as 'Pro'), Brush Script, Athletic Script and Greek. Additional fonts include USA, Stamp, Wedge, Cooper, Striped, Tiffany, Collegiate, Bold Block, Full Block Fade, Full Block Gap Outline and many more. Select OTHER from the dropdown if you know the name of the font you wish to use.

Click to view an image of Full Block and Plain Block Letters

Specific Font Type?

Click to view an image of our Additional Letter Fonts


STEP THREE: CHOOSE MATERIAL *
We offer Pre-Cut Letters and Numbers in the following fabrics and HTV materials: Sports Twill, Metallic Twill, Fashion Fabrics, Sports Felt, Sports Film, HTV Glitter, Flex Film and HTV Foil. Some materials offer several adhesive backing options, including Polyback, PSA, Permanent, PSA Permanent and Uncoated. NOTE: Some materials cannot be layered together and/or may not be used as a Background layer.

Are You Sewing (Applique)? NoYes


STEP FOUR: CHOOSE COLORS *
Pre-Cut Letters and Numbers can be layered with different colors and materials. Please select the Background, Middleground and Foreground colors, as well as additional colors in the extra fields below if you're Sublimating the design.

Click to view an image of our Color Charts


STEP FIVE: QUANTITY *
Enter the number of pieces per letter or number desired in the corresponding quantity field below.

  • 0
  • 1
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  • 8
  • 9
  • A
  • B
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  • F
  • G
  • H
  • I
  • J
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  • L
  • M
  • N
  • O
  • P
  • Q
  • R
  • S
  • T
  • U
  • V
  • W
  • X
  • Y
  • Z


STEP SIX: FONT / TYPEFACE UPLOAD
Upload a specific font or typeface (if applicable). Please include any files in .tff, .ai, .eps, .jpeg, .png or .pdf formats.


STEP SEVEN: YOUR CONTACT INFO *

Name:
Email:
Phone:
Company:

PREFERRED CONTACT METHOD *
PhoneEmail


STEP EIGHT: ADDITIONAL LAYOUT INFO / REQUESTS

How To Place An Order

With production facilities in Indiana and Nevada, Twill USA makes Heat Transfer Vinyl (HTV) and Tackle Twill fabrics for the sports apparel industry. Your business is very important to us. Please email any questions or concerns to sales@twillusa.com with your information attached or call (866) 806-9120 for immediate assistance. Hours of operation are 8:00 AM–5:30 PM ET. Our USA-based Customer Service Team will help you to set up an account. A business application and resale certificate may be required for business accounts. All orders must be paid by credit card unless NET 30 Terms have been approved (see Payment Methods). We cannot be held responsible for errors on phone orders. To ensure accuracy, we recommend written purchase orders (POs) or written confirmation whenever possible.

Frequently Asked Questions

Q: What Are Pre-Cut Letters and Numbers?

A: Pre-Spaced Letters and Numbers are pre-aligned and ready to heat press or embroider onto your athletic jersey. Order numbers 0–99 and letters A–Z. Available in HTV Sports Film, HTV Flex Film, Sports Twill, Sports Felt, Sports Flock, Sports Grip, HTV Foil and Holographic HTV. Sometimes referred to as “Loose Letters and Numbers,” our Pre-Cut Letters and Numbers can be customized and cut to a specific size, material, color, adhesive backing and font type. Sold individually.

Q: How Much Do The Letters and Numbers Cost?

A: The price chart below shows the cost for Standard Fonts and Specialty Fonts for both Numbers and Letters. For quick reference, Full Block and Plain Block are considered Standard Fonts, and are the most popular. All other typesets are considered Specialty Fonts, including Collegiate, Tiffany, USA and Wedge. There are no order minimums for this product. Prices are calculated per piece with no discounts for bulk orders.

PRE-CUT LETTERS & NUMBERS PRICE GUIDE
Numbers w/
Standard Fonts
Numbers w/
Specialty Fonts
Letters w/
Standard Fonts
Letters w/
Specialty Fonts
2″ $0.14 $0.15 $0.21 $0.35
3″ $0.23 $0.24 $0.27 $0.45
4″ $0.33 $0.35 $0.41 $0.55
6″ $0.52 $0.55
8″ $0.70 $0.73
10″ $1.05 $1.10
12″ $1.19 $1.21

Q: How Large Can You Make My Design?

A: Most designs range from 2″ to 12” max, as the material begins to wrap around the body if it is any larger. For reference, football jersey lettering usually has a 10″ number on the front, 12″ on the back, and 4″ numbers on the shoulders. Please review the size charts below to better estimate the cost of your project when referencing the Pre-Cut Letters and Numbers Price Guide above.


SIZE CHART
Cap / Left Chest Height 3″ & Width Up To 4″ Up To 12 Square Inches
Youth Front Height 3″ & Width Up To 10″ Up To 30 Square Inches
Adult Front Height 3.5″ & Width Up To 14″ Up To 50 Square Inches
Pro Front Height 4.5″ & Width Up To 17″ Up To 80 Square Inches
Jacket Back Height 5″ & Width Up To 18″ Up To 90 Square Inches
Jumbo Height 7″ & Width Up To 18″ Up To 130 Square Inches

Q: Can You Embroider My Jersey For Me?

A: We do not offer embroidery services as the applique is designed to replace and enhance the embroidered look. We do offer sew files (at additional cost) so that the edges can be sewn down onto the garment(s). One color sew files are $25. Two color sew files are $30. Three color sew files are $35.

Q: How Long Do The Pre-Cut Letters and Numbers Last On Garments?

A: All of our fabrics and films have been tested up to 50 wash and dry cycles.

Q: What Is The Average Turnaround Time For Pre-Cut Letters and Numbers?

A: We create an artwork proof of the design and confirm the price and quantity via email, usually within one business day. Bear in mind additional re-proofs will extend the pre-production time of your project. Once the proof is approved and signed by the customer, the production time is approximately 1-2 business days.

Q: What Kinds of Materials Are Used To Produce Pre-Cut Letters and Numbers?

A: Sports Twill is the most common applique fabric. It is used by all major league and professional sports teams. In addition to Sports Twill, we offer Fashion Fabrics (like Boxercraft), Sports Felt and Metallic Twill as well as Diamond Twill. All of these materials work with each other, so it’s possible to have a combination of colors, fabrics and textures. It is also possible to send in fabrics from other stores and suppliers for adhesive coating and custom cuts.

Q: Can I Get A Proof Sample of My Design Prior To Actual Production?

A: Yes. An artwork proof is generated automatically with your request. The first three proofs are included with the price of the design. Additional proofs are charged at $10 each. Production begins once the proof is approved and signed. NOTE: Read the proof sheet carefully. Once your signature is received, confirming the proof is correct, the order will be non-returnable / non-refundable.

Q: Is There A Minimum Order Quantity or Purchase Amount For Custom Applique?

A: There are no order minimums for Pre-Cut Letters and Numbers. You can place an order for a single number or 1,000. Prices are calculated per piece, and bulk discounts do not apply.

Our Locations

Twill USA has 2 warehouses for fast delivery. Local pickup is available 8:30a–4:30p (M–F)

Aurora Plant

Specialty Adhesive Film Co.
c/o TwillUSA Division
10510 Randall Avenue
Aurora, IN 47001

Phone: (866) 806-9120
Fax: (888) 926-0634

North Las Vegas Plant

Specialty Adhesive Film Co.
c/o TwillUSA Division
1914 Mendenhall Drive
North Las Vegas, NV 89081

Phone: (702) 644-0532
Fax: (702) 644-0530

The Easiest Way To
Buy Heat Transfer
Materials Online.

Our Hours:
8:00 AM—5:30 PM

Eastern Time

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