Please be aware of the market volatility currently surrounding the petroleum industry (our adhesives are petroleum-based). It is important to know that pricing and availability can be subject to change without notice. 

 
16.5" Permanent Sports Twill - Select Colors 15% Off
Due to differences between monitors, product color images should not be used for color matching.
We strongly recommend using material swatches when choosing colors
Need expedited shipping? Contact Customer Service prior to placing your order.
Reintroducing Diamond Sports Twill! All varieties are now 50% off regular price!
51" wide twill is now available HERE ! Freight on wide materials is calculated at checkout. 

SPORTS TWILL — 51"

Twill USA is now offering our Sports Twill at 51" wide!  Poly-Back and PSA should be in-stock and available to ship. PSA Perm & Perm twill ARE available; however, there can be lead times for 51" PSA Perm & Perm Twill depending on the color. Contact Customer Service to confirm availability for urgent orders.

IMPORTANT — 51" wide materials do NOT qualify for Flat-Rate shipping. Shipping will be calculated at check out for all orders containing wide materials. 

 

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Perm-Sports-Twill-51

TACKLE TWILL - 51" PERMANENT SPORTS TWILL

POLYPERMANENTTWILL51"

Permanent Sports Twill is a heat-seal fabric made for laser cutting and heat pressing directly onto garments—no sewing required. It's similar to our PSA Permanent Twill but without the peel-and-stick feature, so it works best for simple, one-color designs like names, numbers, and basic logos. The strong P600 5-mil adhesive backing is PVC-free, won’t burn during laser cutting, and helps stop the fabric from fraying. It’s perfect for adding permanent designs to jerseys, uniforms, or spirit wear with a clean, professional finish. For patches or emblems, just cut the shape, then stitch the edges using a Merrow or satin stitch to complete the look. This product is our version of what others call “Perma-TWILL,” and it's great for customers who want a no-fuss, no-sew solution for basic applications. Sold by the yard (51" x 36"). Discounts apply automatically when you order 5, 10, 25, or 50+ yards of the same color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

1-4 YDS 5-9 YDS 10-24 YDS 25-49 YDS 50+ YDS
$19.00 $14.50 $13.00 $12.75 $12.50
$0.00
Poly-Back-Sports-Twill-51

TACKLE TWILL - 51" POLY BACK SPORTS TWILL

POLYTWILL51"


Perfect for crafting letters, numbers, and logos on athletic apparel, Tackle Twill delivers a professional look—but it can be tricky to handle without the right backing. Our 51" Polyback Sports Twill comes pre-coated with a thermal adhesive (P600 1.5-Mil backing) that stabilizes the fabric by locking in the twill fibers, making it easier to cut and position during application.  This polyester-based adhesive is PVC-free and works smoothly with a wide range of cutting tools—including plotters, laser cutters, die presses, and even scissors. While the adhesive allows for temporary placement with a heat press, the twill must be stitched down to ensure long-term durability and prevent fraying.  We stock Sports Twill with multiple adhesive options, including PSA Twill, Permanent, and PSA Permanent. Our “Polyback” option refers to a lightweight, low-tack adhesive backing—also known in the industry as “Heat Seal” or “Poly Twill”—and is a direct competitor to Stahls’ CAD-CUT® Poly-TWILL.  Available by the yard (51" x 36"). Volume discounts are automatically applied at 5, 10, 25, and 50+ yard quantities per color. Application Instructions

 

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

1-4 YDS 5-9 YDS 10-24 YDS 25-49 YDS 50+ YDS
$14.75 $11.50 $11.00 $10.75 $10.50
$0.00
PSA-Perm-Sports-Twill-51

TACKLE TWILL - 51" PSA PERMANENT SPORTS TWILL

PSAPERMANENTTWILL51"

Exclusively available here, our 51" PSA Permanent Sports Twill is the most versatile option in the Tackle Twill lineup—engineered to handle cutting, heat application, and embroidery with ease. It can be plotter-cut with a 60° blade, laser cut, die cut, scissor cut, or shear cut, making it ideal for a wide range of production methods. PSA Permanent Sports Twill is the #1 choice for laser cutters. Its U.S.-patented PS965 adhesive system allows for both no-sew applications and embroidered appliqué, giving decorators full control over how the design is applied. The PVC-free adhesive includes a needle glide additive, preventing buildup on needles during stitching. The repositionable peel-and-stick backing ensures precise alignment and is excellent for layering and kiss-cutting, especially in two-color designs. Whether you heat-press it, sew it, or use both for added security, PSA Permanent adapts to any workflow. Ideal for businesses looking to streamline inventory with a single product that works across all laser cutters and application types. Sold by the yard (16.5" x 36"). Bulk discounts apply automatically at 5, 10, 25, and 50+ yards per color. Application Instructions

 

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

1-4 YDS 5-9 YDS 10-24 YDS 25-49 YDS 50+ YDS
$24.00 $18.75 $18.25 $17.75 $16.50
$0.00
PSA-Sports-Twill-51

TACKLE TWILL - 51" PSA SPORTS TWILL

PSATWILL51"

Designed for precision and ease of use, our 51" PSA Sports Twill features a clear Mylar carrier and a proprietary low-tack pressure-sensitive adhesive (PS960 PSA) that holds appliqué pieces firmly in place for sewing. The peel-and-stick backing allows clean positioning and easy realignment, making it ideal for intricate embroidery work and layered designs.  What sets our PSA adhesive apart is its U.S.-patented formula, which includes a needle glide additive to prevent needle gumming and thread breakage—ensuring smooth, hassle-free stitching. This material is excellent for two-layer applications and Kiss Cutting techniques.  Please note: Although the adhesive backing provides temporary hold, all PSA Sports Twill must be sewn for permanent application and to withstand repeated wash cycles without fraying.  This is our most popular adhesive-backed option, outselling others such as Polyback, Permanent, and PSA Permanent. "PSA Sports Twill" is our trademarked name for twill with a Pressure Sensitive Adhesive, often known as "Sticky Back" or "peel-and-stick." It directly competes with Stahls’ CAD-CUT® Pressure Sensitive Poly-TWILL in the market. Sold in 1-yard units (51" x 36"), with automatic quantity discounts at 5, 10, 25, and 50+ yards per color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

1-4 YDS 5-9 YDS 10-24 YDS 25-49 YDS 50+ YDS
$20.00 $16.00 $15.75 $15.50 $14.00
$0.00