#1 Heat Transfer Vinyl
& Tackle Twill Online.
Easy To Cut + Pick + Apply.
Twill USA is a family-owned business with more than 25 years of manufacturing experience. Formed in 1993 as a Division of Specialty Adhesive Film, our Mission has always been to provide the highest-quality Heat Transfer Products for the sports apparel industry. Headquartered in Aurora, Indiana, with a second manufacturing facility in North Las Vegas to serve our West Coast customers, Twill USA offers one of the largest selections of Heat Transfer Vinyl, Fashion Fabrics, HTV Glitter, Sports Twill & Acrylic Sports Felt online. As proof of our expertise, we have been awarded 26 unique U.S. patents for the materials and methods used to produce decorative films and Hot-Melt Adhesives. As of February 2019, we employ 50+ American workers who manufacture and distribute more than 30 different HTV materials and fabrics in 100+ unique colors, patterns and textures. We pledge to provide our customers with exceptional service — before and after the sale — and continued commitment to innovation, technology, and low prices. Register An Account or Call / Email our USA-based Customer Service Team with your pricing- or product-related questions.
Sports Twill — known as Tackle Twill — is our registered name for the fabric used to decorate athletic jerseys.View Product
Metallic Twill is an adhesive-backed fabric woven with metallized twill yarns that gives it a subtle, glittery shine.View Product
The ORIGINAL Heat Transfer Vinyl and our #1 seller for 25 years. Soft, opaque film that’s thicker than Flex Film.View Product
Thin, lightweight and stretchable. Durable HTV Vinyl with a matte finish that’s perfect for performance fabrics.View Product
Add excitement and pizzazz to your garments by creating brilliant designs with Rose Gold HTV Glitter.View Product
We offer 3 types Metallic Textile Foils: HTV Foil (Matte or Mirrored), Textured Foil and Holographic HTV.View Product
Our patented Heat Press Adhesives are manufactured in-house and can be used to coat your own fabric.View Product
100% Acrylic. Thick, lush feel. Used in applique for nostalgic, retro looks. Cuttable on flatbed cutters and lasers.View Product
Pre-Cut Glitter Designs
Fabric lettering has traditionally been sewn onto jerseys, but inventions patented by Twill USA in the area of pressure-sensitive and permanent adhesive formulations allowed for decorating those athletic jerseys for the purpose of identifying player names, numbers and teams. This fabric became known as “Tackle Twill” because of its durability and use in full-contact sports, and Twill USA takes its name from that fabric. Now, more than 40 years later, we manufacture and distribute more than 30 different HTV materials and fabrics in 100+ unique colors, patterns and textures. Our production facilities in Indiana & Nevada double as wholesale distribution centers for the United States, allowing most UPS® Ground shipments ($10.00 Flat-Rate) to arrive at the customer’s doorstep in as little as 2 or 3 days. Rush orders available. Graphic Design & Cut Services offered on-site. USA-based Customer Service.
About Twill USA
Fabric lettering has traditionally been sewn onto jerseys, but inventions patented by Twill USA in the area of pressure-sensitive and permanent adhesive formulations allowed for decorating those athletic jerseys for the purpose of identifying player names, numbers and teams. This fabric became known as “Tackle Twill” because of its durability and use in full-contact sports, and Twill USA takes its name from that fabric. Now, more than 40 years later, we manufacture and distribute more than 30 different HTV materials and fabrics in 100+ unique colors, patterns and textures. Our production facilities in Indiana & Nevada double as wholesale distribution centers for the United States, allowing most UPS® Ground shipments ($10.00 Flat-Rate) to arrive at the customer’s doorstep in as little as 2 or 3 days. Rush orders available. Graphic Design and Cut Services offered on-site. Huge inventory. USA-based Customer Service.
Custom applique is a way to embellish apparel like athletic jerseys and activewear with an exact style and appearance. As opposed to stock designs, fonts or clip art, custom applique is available in a wide variety of colors, fabrics and textures.View Product
Pre-aligned and ready to heat press or embroider onto your athletic jersey. Order numbers 0–9 and letters A–Z. Available in HTV Sports Film, HTV Flex Film, Sports Twill, Sports Felt, Sports Flock, Sports Grip, HTV Foil and Holographic HTV.View Product
Our Product Catalog
Most Common FAQs
Is TwillUSA.com A Secure Website?
We use Let’s Encrypt SSL so that all information sent to TwillUSA.com over HTTPS/2 is encrypted, protecting against unauthorized disclosure to third parties.
Will Any Browser Work On Twill USA?
Do You Ship HTV Vinyl Outside The USA?
We ship our products outside the United States on a limited, case-by-case basis. For orders being shipped overseas, please contact our USA-based Customer Service Team at (866) 806-9120 for assistance. There is no option for international orders to be placed on this website.
Yes. Online ordering requires the use of “cookies” to remember the products you have added to your Cart. We also track the link(s) that refer traffic to our website, typically from search engines like Google and Bing. This allows us to better understand our digital footprint. Simply put, we are looking for trends as to how people locate our website to better direct our marketing efforts and promotions, and any information we collect is not released to any third parties.
Which Payment Methods Do You Accept?
We accept all major credit cards including Visa, MasterCard, Discover and American Express, as well as PayPal and Amazon Pay. Cash is only accepted at our warehouses in Aurora, IN, and North Las Vegas, NV.
Is It Possible To Layer Different HTV Vinyls?
HTV Sports Film and HTV Flex Film can be layered on top of each other. HTV Glitter must be inlaid and not layered. Our HTV Vinyl products are polyurethane-based, ready-to-cut garment decoration films sold in rolls by the yard. Non-HTV fabrics like Sports Twill and Sports Felt can be layered more easily because of the various Hot-Melt Adhesive backing options available — Polyback, PSA, Permanent and PSA Permanent. Some products are available without an Adhesive backing, fabric only, and must be sewn onto the garment(s).
Which Fabrics Do Your Products Adhere To?
HTV Sports Film is recommended for use with the following fabrics: Acrylics, 100% Cotton, Polyester Knits, Polyester Mesh, 100% Polyester, Poly-Cotton Blends, Poly Form and Cotton Caps. HTV Flex Film and HTV Foil are recommended for use with 100% Cotton, 100% Polyester and Poly-Cotton Blends. Sports Twill and Metallic Twill are recommended for use with Acrylics, 100% Cotton, Polyester Knits (not Mesh), 100% Polyester, Poly-Cotton Blends, Poly Form and Cotton Caps. Sports Felt is recommended for use with Acrylics, 100% Cotton, Polyester Knits (not Mesh), 100% Polyester, Poly-Cotton Blends, Poly Form, Cotton Caps, Polyester Mesh and Nylon.
Does Your HTV Vinyl Work With All Plotters?
Absolutely! All of our Heat Transfer materials and Hot-Melt Adhesives can be cut with craft cutters on the market. This includes Brother, Cricut, Graphtec, Silhouette and Roland brands, among others.
Should I Pre-Wash The Garment Before Applying HTV?
Pre-washing the garment is not recommended as laundering may cause problems when applying the HTV transfers. Instead, we recommend that you briefly iron or heat press the garment for a few seconds to remove wrinkles.
Do I Mirror My Graphics When Using Heat Transfer Vinyl?
Yes, some of our products require mirrored graphics (reverse cut). For example, if you’re using Heat Transfer Vinyl like HTV Sports Film or HTV Flex Film, we advise that you mirror your artwork prior to cutting. Place your design glossy-side facedown or dull color face-up on the mat. However, if you’re sewing fabrics like Sports Twill (also known as Tackle Twill), we advise that you cut your artwork in a positive image — which means “fabric up” — by placing the material face-up on the mat (desktop cutter) or in the laser.
How Quickly Do Your HTV Products Ship? What Freight Carriers Do You Use?
Orders are generally shipped the same day they are placed, providing the order is received and processed before 1:00 PM (ET). All orders processed during non-business hours will be shipped the following business day. We use USPS, UPS, FedEx and XPO as preferred freight carriers. All orders are shipped business class (Ground) unless expedited shipping is requested and paid for.
Are Your Products Oeko-Tex Certified?
Many of our products have earned the Oeko-Tex Class I (suitable for baby products up to age 3) and Class II (suitable for products having skin contact) labels, which certify the products comply with health and safety regulations.
Contact Info & Maps
Twill USA has 2 warehouses for fast delivery. Local pickup is available 8:30a–4:30p (M–F)