Manufacturer of Adhesive,
HTV Vinyl & Tackle Twill Fabric
Twill USA is a family-owned business with 25+ years of manufacturing experience. Formed in 1993, our Mission has always been to manufacture the highest-quality heat transfer products. Headquartered in Indiana, U.S.A., with a second facility in Las Vegas to serve our West Coast customers, TwillUSA.com offers one of the largest selections of Heat Transfer Vinyl, Fashion Fabrics, HTV Glitter, Tackle Twill & Acrylic Felt online. As proof of our expertise, we have been awarded 26 U.S. patents for the materials and methods used to make Hot-Melt Adhesives and other decorative films & fabrics for the sports apparel industry. As of July 2021, we employ 30+ American workers who manufacture and distribute HTV materials and fabrics in 100+ unique colors, patterns & textures.
Essential Products
Sports Twill
$2.84–$16.58/yard
Sports Twill is our registered name for the “Tackle Twill” fabric used to decorate athletic jerseys.
View ProductHTV Glitter
$9.90–$14.00/yard
Add excitement & pizzazz to your garments by creating brilliant designs with HTV Glitter.
View ProductHTV Sports Film
$5.06–$10.00/yard
The ORIGINAL Heat Transfer Vinyl and our #1 seller for 25 years. Soft film that’s easy to cut & apply.
View ProductHTV Flex Film
$5.80–$10.00/yard
Thin, lightweight & stretchable. Durable HTV Vinyl that’s perfect for performance fabrics.
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Fashion Fabrics
$6.50–$8.75/yard
Fashion Fabrics add color, texture, and flair to garments. Choose from 27 patterns, plaids and colors which are perfect for decorating pajamas, sweaters and hoodies. Sold by the yard and backed with our PSA Permanent Hot-Melt Adhesive.
View ProductReflective Vinyl
$14.20–$20.75/yard
Twill USA is a leading distributor of Reflective HTV Vinyls and Reflective Fabric. Choose from 2 styles and sizes to create high-visibility designs that reflect light! The perfect material for safety gear and emergency personnel uniforms.
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$5 Glitter Designs
Instructional Videos
How To Cut & Apply HTV Flock
WATCH VIDEOHow To Cut Tackle Twill & HTV Glitter
WATCH VIDEOAbout TwillUSA.com
Fabric lettering has traditionally been sewn onto jerseys, but inventions patented by Twill USA in the area of pressure-sensitive and permanent adhesive formulations allowed for decorating those athletic jerseys for the purpose of identifying player names, numbers and teams. This fabric became known as “Tackle Twill” because of its durability and use in full-contact sports, and Twill USA takes its name from that fabric. Now, more than 40 years later, we manufacture and distribute more than 30 different HTV materials and fabrics in 100+ unique colors, patterns and textures. Our production facilities in Indiana & Nevada double as wholesale distribution centers for the United States, allowing most UPS® Ground shipments ($10.00 Flat-Rate) to arrive at the customer’s doorstep in as little as 2 or 3 days. Rush orders available. Graphic Design & Cut Services offered on-site. USA-based Customer Service.
Custom Cut Applique
$0.94–$16.84/piece
Custom applique is a way to embellish apparel like athletic jerseys & activewear with an exact style & appearance. Unlike stock designs, fonts or clip art, custom applique is available in a wide variety of colors, fabrics & textures.
View ProductLetters & Numbers
$1.35–$6.75/piece
Ready to heat press or embroider onto your athletic jersey. Order numbers (0–9) & letters (A–Z). Available in HTV Sports Film, HTV Flex Film, Sports Twill, Sports Felt, Sports Flock, Sports Grip, HTV Foil & Holographic HTV.
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Product Catalog
Common FAQs
Is TwillUSA.com A Secure Website?
We use Let’s Encrypt SSL so that all information sent to TwillUSA.com over HTTPS/2 is encrypted, protecting against unauthorized disclosure to third parties.
Do You Ship HTV Vinyl Outside The USA?
We ship our products outside the United States on a limited, case-by-case basis. For orders being shipped overseas, please contact our USA-based Customer Service Team at (866) 806-9120 for assistance. There is no option for international orders to be placed on this website.
Does The Twill USA Website Use Cookies?
Yes. “Cookies” are necessary to remember the products you have added to your Cart. We also track the link(s) that refer traffic to our website, typically from search engines like Google & Bing. This allows us to better understand our digital footprint. Simply put, we are looking at how consumers find our website to better direct our ongoing marketing efforts & promotions. Information collected is never released to any unauthorized parties.
How Quickly Do Your HTV Products Ship? What Freight Carriers Do You Use?
Orders are generally shipped the same day they are placed, providing the order is received and processed before 1:00 PM (ET). All orders processed during non-business hours will be shipped the following business day. We use USPS, UPS, FedEx and XPO as preferred freight carriers. All orders are shipped business class (Ground) unless expedited shipping is requested and paid for.
Does Your HTV Vinyl Work With All Plotters?
Absolutely! All of our Heat Transfer materials and Hot-Melt Adhesives can be cut with craft cutters on the market. This includes Brother, Cricut, Graphtec, Silhouette and Roland brands, among others.
Which Payment Methods Do You Accept?
We accept all major credit cards including Visa, MasterCard, Discover and American Express, as well as PayPal and Amazon Pay. Cash is only accepted at our warehouses in Aurora, IN, and North Las Vegas, NV.
Should I Pre-Wash The Garment Before Applying HTV?
Pre-washing the garment is not recommended as laundering may cause problems when applying the HTV transfers. Instead, we recommend that you briefly iron or heat press the garment for a few seconds to remove wrinkles.
Are Your Products Oeko-Tex Certified?
Many of our products have earned the Oeko-Tex Class I (suitable for baby products up to age 3) and Class II (suitable for products having skin contact) labels, which certify the products comply with health and safety regulations.
Do I Mirror My Graphics When Using Heat Transfer Vinyl?
Yes, some of our products require mirrored graphics (reverse cut). For example, if you’re using Heat Transfer Vinyl like HTV Sports Film or HTV Flex Film, we advise that you mirror your artwork prior to cutting. Place your design glossy-side facedown or dull color face-up on the mat. However, if you’re sewing fabrics like Sports Twill (also known as Tackle Twill), we advise that you cut your artwork in a positive image — which means “fabric up” — by placing the material face-up on the mat (desktop cutter) or in the laser.
Is It Possible To Layer Different HTV Vinyls?
HTV Sports Film and HTV Flex Film can be layered on top of each other. HTV Glitter must be inlaid and not layered. Our HTV Vinyl products are polyurethane-based, ready-to-cut garment decoration films sold in rolls by the yard. Non-HTV fabrics like Sports Twill and [guided-journey type=’felt’ button_text=”Sports Felt”] can be layered more easily because of the various Hot-Melt Adhesive backing options available — Polyback, PSA, Permanent and PSA Permanent. Some products are available without an Adhesive backing, fabric only, and must be sewn onto the garment(s).
Which Fabrics Do Your Products Adhere To?
HTV Sports Film is recommended for use with the following fabrics: Acrylics, 100% Cotton, Polyester Knits, Polyester Mesh, 100% Polyester, Poly-Cotton Blends, Poly Form and Cotton Caps. HTV Flex Film and HTV Foil are recommended for use with 100% Cotton, 100% Polyester and Poly-Cotton Blends. Sports Twill and Metallic Twill are recommended for use with Acrylics, 100% Cotton, Polyester Knits (not Mesh), 100% Polyester, Poly-Cotton Blends, Poly Form and Cotton Caps. [guided-journey type=’felt’ button_text=”Sports Felt”] is recommended for use with Acrylics, 100% Cotton, Polyester Knits (not Mesh), 100% Polyester, Poly-Cotton Blends, Poly Form, Cotton Caps, Polyester Mesh and Nylon.
Locations & Contact
TwillUSA.com has locations in NV & IN. ‘Will Call’ is available from 10a–3p (M–F).
Indiana (Headquarters)

7080 Chartom Circle
Aurora, IN 47001
Phone: (866) 806-9120
Fax: (888) 926-0634
Las Vegas Warehouse

1914 Mendenhall Drive
North Las Vegas, NV 89081
Phone: (702) 644-0532
Fax: (702) 644-0530