TACKLE TWILL

Permanent Metallic Twill is a heat seal product designed to be laser-cut and heat-pressed onto garments without sewing. Similar to PSA Permanent  except it does not have the peel-and-stick component. Excellent for pre-aligned names and designs when used with Heat Transfer Tapes. 

*** Metallic Twill is a discontinued product. Once a color is out of stock, it will not be replenished***

Poly Back Metallic Twill- The thermal adhesive backing provides stability for cutting and sewing to garments. Ideal for scissor cutting, Poly Back Twill can also be cut with plotters, lasers, and die cutters. Must be sewn to the garment.

Application Instructions

PSA Metallic Twill - PSA refers to Pressure Sensitive Adhesive and comes on a mylar carrier. Also referred to as peel-and-stick, PSA holds applique in place while sewing, is repositionable, and the patented formula prevents broken threads and gummed up needles. Perfect for 2 color application, or Kiss-Cutting. Must be sewn to the garment.

PSA Permanent Metallic Twill- The #1 choice for laser cutters, as it can be used for sew or no-sew projects and can reduce inventory. Perfect for 2 color application, or Kiss-Cutting. Ideal for repositioning and for transporting the garment from your application table to the heat press without losing alignment.

16.5" Permanent Sports Twill is a heat seal product designed to be laser-cut and heat-pressed onto garments without sewing. Similar to PSA Permanent except it does not have the peel-and-stick component. As such, it is somewhat limited in the number of ways it can be cut and applied. Its thick, 5-Mil non-PVC adhesive (P600 5-Mil 16.5" Permanent) will not burn from laser cutting while it simultaneously prevents fraying. Permanent This product works best for simple 1-color designs like letters or numbers, and it is only recommended as a background layer. When used for emblems or patches, simply die cut the design, then sew, Merrow- or satin-stitch the edges to finish it off. Permanent Sports Twill is our registered name for Tackle Twill fabric with a "Permanent" adhesive backing, and is comparable to Stahls' CAD-CUT® Perma-TWILL in the marketplace. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

Tackle Twill is an ideal fabric for creating logos and numbers for sports jerseys. But without a coating of Heat Press Adhesive, it can be a difficult and flimsy material to use. 16.5" Polyback Sports Twill features an anti-fray thermal adhesive backing (P600 1.5-Mil 16.5 Polyback) that completely seals the twill yarns and provides stability for cutting + sewing onto garments. Its polyester-based coating has no PVC and can be cut easily on plotters, dies, lasers or even hand-cut. NOTE: Can be heat pressed to hold the design in place, but it must be sewn to prevent fraying. We offer Sports Twill in a variety of different adhesive-backings, including PSA Twill, Permanent and PSA Permanent. Polyback is our name for Tackle Twill fabric with a thin, low-tack adhesive backing, commonly referred to as "Heat Seal" or Poly Twill, and competes against Stahls' CAD-CUT^® Poly-TWILL in the marketplace. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

Industry Exclusive! 16.5" PSA Permanent Sports Twill is the ultimate Tackle Twill product, as it can be plotter-cut with a 60° blade, laser cut, die cut, scissor cut or shear cut. It can also be heat-applied, sewn onto the garment, or a combination of both on multicolor designs. PSA Permanent is the perfect product for businesses wanting to keep a single inventory for all applications. The peel-and-stick adhesive is repositionable and is excellent for layering and kiss-cutting. The PVC-free adhesive (PS965 PSA Permanent) features a needle glide additive so it can be sewn on without gumming up the embroidery needle. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

16.5" PSA Sports Twill features a clear Mylar backing and a proprietary, low tack peel-and-stick adhesive (PS960 PSA) that holds the applique in place for sewing onto garments. Our U.S.-patented formula prevents broken threads and gummed-up needles due to its needle glide additive. Repositionable. It can be removed as necessary to get the perfect alignment for applique embroidery. Perfect for 2-color layer applications and Kiss Cutting. NOTE: Must be sewn to prevent fraying and for the permanency of the design to withstand several wash cycles. We sell more PSA than any other type of adhesive-backed Tackle Twill, including Polyback, Permanent and PSA Permanent. PSA Sports Twill is our registered name for Tackle Twill fabric with a Pressure Sensitive Adhesive ("PSA") adhesive backing, which is commonly referred to as "Sticky Back" or peel-and-stick, and is comparable to Stahls' CAD-CUT^® Pressure Sensitive Poly-TWILL in the marketplace. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

Permanent Sports Twill is a heat-seal fabric made for laser cutting and heat pressing directly onto garments—no sewing required. It's similar to our PSA Permanent Twill but without the peel-and-stick feature, so it works best for simple, one-color designs like names, numbers, and basic logos. The strong P600 5-mil adhesive backing is PVC-free, won’t burn during laser cutting, and helps stop the fabric from fraying. It’s perfect for adding permanent designs to jerseys, uniforms, or spirit wear with a clean, professional finish. For patches or emblems, just cut the shape, then stitch the edges using a Merrow or satin stitch to complete the look. This product is our version of what others call “Perma-TWILL,” and it's great for customers who want a no-fuss, no-sew solution for basic applications. Sold by the yard (51" x 36"). Discounts apply automatically when you order 5, 10, 25, or 50+ yards of the same color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

Perfect for crafting letters, numbers, and logos on athletic apparel, Tackle Twill delivers a professional look—but it can be tricky to handle without the right backing. Our 51" Polyback Sports Twill comes pre-coated with a thermal adhesive (P600 1.5-Mil backing) that stabilizes the fabric by locking in the twill fibers, making it easier to cut and position during application.  This polyester-based adhesive is PVC-free and works smoothly with a wide range of cutting tools—including plotters, laser cutters, die presses, and even scissors. While the adhesive allows for temporary placement with a heat press, the twill must be stitched down to ensure long-term durability and prevent fraying.  We stock Sports Twill with multiple adhesive options, including PSA Twill, Permanent, and PSA Permanent. Our “Polyback” option refers to a lightweight, low-tack adhesive backing—also known in the industry as “Heat Seal” or “Poly Twill”—and is a direct competitor to Stahls’ CAD-CUT® Poly-TWILL.  Available by the yard (51" x 36"). Volume discounts are automatically applied at 5, 10, 25, and 50+ yard quantities per color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

Exclusively available here, our 51" PSA Permanent Sports Twill is the most versatile option in the Tackle Twill lineup—engineered to handle cutting, heat application, and embroidery with ease. It can be plotter-cut with a 60° blade, laser cut, die cut, scissor cut, or shear cut, making it ideal for a wide range of production methods. PSA Permanent Sports Twill is the #1 choice for laser cutters. Its U.S.-patented PS965 adhesive system allows for both no-sew applications and embroidered appliqué, giving decorators full control over how the design is applied. The PVC-free adhesive includes a needle glide additive, preventing buildup on needles during stitching. The repositionable peel-and-stick backing ensures precise alignment and is excellent for layering and kiss-cutting, especially in two-color designs. Whether you heat-press it, sew it, or use both for added security, PSA Permanent adapts to any workflow. Ideal for businesses looking to streamline inventory with a single product that works across all laser cutters and application types. Sold by the yard (16.5" x 36"). Bulk discounts apply automatically at 5, 10, 25, and 50+ yards per color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

Designed for precision and ease of use, our 51" PSA Sports Twill features a clear Mylar carrier and a proprietary low-tack pressure-sensitive adhesive (PS960 PSA) that holds appliqué pieces firmly in place for sewing. The peel-and-stick backing allows clean positioning and easy realignment, making it ideal for intricate embroidery work and layered designs.  What sets our PSA adhesive apart is its U.S.-patented formula, which includes a needle glide additive to prevent needle gumming and thread breakage—ensuring smooth, hassle-free stitching. This material is excellent for two-layer applications and Kiss Cutting techniques.  Please note: Although the adhesive backing provides temporary hold, all PSA Sports Twill must be sewn for permanent application and to withstand repeated wash cycles without fraying.  This is our most popular adhesive-backed option, outselling others such as Polyback, Permanent, and PSA Permanent. "PSA Sports Twill" is our trademarked name for twill with a Pressure Sensitive Adhesive, often known as "Sticky Back" or "peel-and-stick." It directly competes with Stahls’ CAD-CUT® Pressure Sensitive Poly-TWILL in the market. Sold in 1-yard units (51" x 36"), with automatic quantity discounts at 5, 10, 25, and 50+ yards per color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.