SAF

Permanent Sports Felt is available in limited colors. Colors not available can be run with permanent adhesive as needed. The minimum quantity for on-demand lamination is 50 yards per color. PSA Permanent Sports Felt is always available, should you need a small quantity for your job. 

Permanent Sports Felt is a heat seal product designed to be laser-cut and heat-pressed onto garments without sewing. Similar to PSA Permanent except it does not have the peel-and-stick component. Its thick, 5-Mil non-PVC adhesive will not burn from laser cutting while it simultaneously prevents fraying. Excellent for pre-aligned names and designs when used with Heat Transfer Tapes. Light colors tend to show smoke from your laser. Adjusting laser settings can alleviate this problem.  Application Instructions

Acrylic Felt is an ideal fabric for creating retro-style logos and numbers for throwback jerseys. But without a coating of Heat Press Adhesive, it can be difficult and flimsy to use. Polyback Sports Felt features anti-fray thermal adhesive backing (P600 1.5-Mil 49" Polyback) that seals the material and provides stability for cutting + sewing onto garments. Its polyester-based adhesive coating is 100% PVC-free and can be cut easily on dies, lasers or even hand-cut. NOTE: This product can be heat pressed to hold the design in place while sewing. Must be sewn. Sold in 1 yard increments (36" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color.  Application Instructions

PSA Permanent Sports felt is the perfect material for adding depth and texture to your designs. It can be used for no-sew applications or it can be embroidered onto garments as an applique due to its U.S. patented adhesive system (PS965 PSA Permanent). Perfect for kiss-cutting 2-color designs. Repositionable until heat pressed. Works with all laser cutters and applications. This is the ideal material for creating letters and numbers for retro jerseys, crafting, and appliques. 100% Acrylic. Sold in 1 yard increments (36" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

Discover the perfect blend of classic design and modern convenience with our Chevron Print Fabric. Backed by Twill USA's premium pressure-sensitive permanent adhesive, this fabric makes it easy to add a touch of sophisticated style to any project. No sewing, no messy glues—just peel, stick, and heat press. The timeless chevron print brings a dynamic and stylish flair to your creations. Its clean lines and geometric pattern work beautifully for everything from bold statement pieces to subtle accents, ensuring your project stands out. Experience the quality and convenience of our Chevron Print Adhesive Fabric for yourself. Add this versatile material to your creative toolkit and see how simple it is to achieve stunning, professional results.

Application Instructions

Permanent Diamond Twill is a heat seal product designed to be laser-cut and heat-pressed onto garments without sewing. Similar to PSA Permanent except it does not have the peel-and-stick component. Its thick, 5-Mil non-PVC adhesive (P600 5-mil 16.5") will not burn from laser cutting while it simultaneously prevents fraying. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color.

Application Instructions

Poly Back Diamond Sports Twill - Features a unique diamond pattern woven into the twill. The thermal adhesive backing (P600 1.5 mil) provides stability for cutting and sewing to garments. Ideal for making patches with texture in the background and perfect scissor cutting, Poly Back Twill can also be cut with plotters, lasers, and die cutters. Must be sewn to the garment.

Application Instructions

16.5" PSA Diamond Twill features a clear Mylar backing and a proprietary, low tack peel-and-stick adhesive (PS960 PSA) that holds the applique in place for sewing onto garments. Our U.S.-patented formula prevents broken threads and gummed-up needles due to its needle glide additive. Repositionable. It can be removed as necessary to get the perfect alignment for applique embroidery. Perfect for 2-color layer applications and Kiss Cutting. NOTE: Must be sewn to prevent fraying and for the permanency of the design to withstand several wash cycles. We sell more PSA than any other type of adhesive-backed Tackle Twill, including Polyback, Permanent and PSA Permanent. PSA Sports Twill is our registered name for Tackle Twill fabric with a Pressure Sensitive Adhesive ("PSA") adhesive backing, which is commonly referred to as "Sticky Back" or peel-and-stick, and is comparable to Stahls' CAD-CUT^® Pressure Sensitive Poly-TWILL in the marketplace. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color.

Application Instructions

DTF Gang Sheets: Maximize Your Designs, Minimize Your Costs

Unlock unparalleled efficiency and creativity with our premium Direct-to-Film (DTF) Gang Sheets. Combine multiple designs, logos, and artwork onto a single sheet to streamline your production process, reduce waste, and save money. Whether you're running a bustling apparel business or working on a personal creative project, our DTF Gang Sheets deliver vibrant, durable, and professional-quality transfers every time. Our DTF Gang Sheets are designed to give you the ultimate flexibility and value. By grouping your designs together, you take control of your production and get the most out of every print.

Creating your custom gang sheet is simple: Arrange Your Artwork: Use your favorite design software to lay out your images on one of our standard sheet sizes. Upload Your File: Submit your print-ready gang sheet file through our easy-to-use uploader. We Print & Ship: We'll print your sheet using top-of-the-line DTF technology and ship it directly to you, ready for pressing. Step up your production game with the efficiency and quality of DTF Gang Sheets. Get more designs, more value, and more impressive results. Order Your DTF Gang Sheets Today!

Application Instructions

Glitter Heat Transfer Vinyl (HTV) Athletic Text is a great way to customize your school team gear! Need custom text? Check out Pre-Spaced Player Names! To get names in Glitter HTV, use the message field at the bottom of the page to make special requests. 

Our proprietary Hot-Melt Adhesives are manufactured in-house and can be used to coat your own fabric. PS960 and PS965 come on a mylar carrier and feature a pressure sensitive tack for repositioning. PS960 adhesive is perfect for embroidery applications, whereas PS965 is intended for laser-cut no-sew applications. P600 is  heat activated adhesive  available in 3 thicknesses to suit many different applications. Choose 1.5 mil for temporary embroidery tack or to cover up threads after embroidering patches.  5 mil is permanent heat-bond  for no-sew projects or iron-patches. Use your heat press to bond fabrics to the adhesive, then use your craft cutter or desktop plotter to cut then weed your designs. Our adhesives are designed for use with cotton, polyester, poly-cotton blends, fleece, and acrylics. Don't forget to order Kraft Paper to protect your plattens and garments!  Application Instructions and Product Data Sheets

Contact customer service to inquire about lamination services.

HTV Sports Film (formerly Kwik Cut Sports Film) is our registered name for Heat Transfer Vinyl, which is commonly referred to as HTV, Iron-On Vinyl, Heat Press Vinyl or Crafters Vinyl. Thicker than most HTVs in the marketplace, we believe it is the best choice for full-contact sports like football, hockey or rugby. It can be washed and dried 50+ times -- even dry-cleaned. Our proprietary Adhesive resists dye migration and abrasion. Add a textured appearance with embossing paper to simulate the look of Leather (Pebble Grain) or Tackle Twill (Twill Grain) fabric. NOTE: Texturing is a two-step process. Embossing paper sold separately. This product is available without a carrier (Sports Film) to make Number Packs, which is much less expensive than individually cut numbers or letters using traditional Iron-On Vinyl. The 18" width allows you to cut two 8" letters or numbers side by side. It also applies in little as 6 seconds. Sold by the yard in rolls up to 50 yards per color.  Application Instructions

 NOTE: Consider HTV Flex Film if stretchiness is necessary for your application, or if you need a product for nylon.

HTV Flock - The Original Solution for Perfect Heat Transfers

Since 1983, Twill USA has been revolutionizing garment decoration with HTV Flock, the innovative heat transfer vinyl that started it all. We proudly hold the U.S. patent for the cutting-edge methods and materials used to produce HTV Flock. Our invention set a new standard, ensuring flawless application and impeccable results for every project. The Key Benefits of HTV Flock include its Soft, Velvety Finish. Its luxurious texture adds an elevated, professional look to T-shirts and delicate garments. It is Effortless to Use.  HTV Flock is easy to cut, weed, and apply, saving you time and effort. It is Repositionable. Adjust placement before pressing without worrying about ruining your design. It is Durable and Long-Lasting: HTV Flock stands the test of time, even after repeated washes.

When you use HTV Flock, you're choosing quality, reliability, and a product backed by decades of innovation. Our commitment to excellence will help bring your creative ideas to life, one flawless garment at a time. Start creating with HTV Flock today! Sold by the yard in rolls up to 50 yards per color. Application Instructions

Note: If you are looking for tear-away material, we also sell Sports Flock without the carrier, at 27.5" wide.

Heat Transfer Vinyl Odds & Ends - Over-runs of custom colors, or discontinued materials live here, and are sold at a deep discount. Application instructions can be found on the parent page for each item type, or by contacting customer service. 

Printed on our Printable HTV, Twill USA will from time to time run patterns per customer request. Check back often to see what we've run most recently! Printed HTV is not mirror-cut; cut direct image and use Heat Transfer Tape to place the design on your garment. As with other clearance items, Printed HTV is sold as-is, all sales are final. 
Contact customer service if there's a particular print you'd like to see run. 

Permanent Metallic Twill is a heat seal product designed to be laser-cut and heat-pressed onto garments without sewing. Similar to PSA Permanent  except it does not have the peel-and-stick component. Excellent for pre-aligned names and designs when used with Heat Transfer Tapes. 

*** Metallic Twill is a discontinued product. Once a color is out of stock, it will not be replenished***

Poly Back Metallic Twill- The thermal adhesive backing provides stability for cutting and sewing to garments. Ideal for scissor cutting, Poly Back Twill can also be cut with plotters, lasers, and die cutters. Must be sewn to the garment.

Application Instructions

PSA Metallic Twill - PSA refers to Pressure Sensitive Adhesive and comes on a mylar carrier. Also referred to as peel-and-stick, PSA holds applique in place while sewing, is repositionable, and the patented formula prevents broken threads and gummed up needles. Perfect for 2 color application, or Kiss-Cutting. Must be sewn to the garment.

PSA Permanent Metallic Twill- The #1 choice for laser cutters, as it can be used for sew or no-sew projects and can reduce inventory. Perfect for 2 color application, or Kiss-Cutting. Ideal for repositioning and for transporting the garment from your application table to the heat press without losing alignment.

The products listed here are created in-house using sublimation on 100% polyester twill fabric. Do you have an idea of what's trending in printed fabrics? Let us know! We can create custom printed roll goods unique to your brand, or add the suggestion to our limited-run materials. Fashion fabric prints are 14" wide (unless otherwise noted) and are coated with our patented PS965 Permanent PSA adhesive. 

Application Instructions

Rhinestone Athletic Text features standard sports as well as some extra elements to mix-and-match for a cost effective addition to your spirit wear concept. We've started with the most basic concepts, and will add new items as you suggest to our Customer Service Team! Designs are currently available in crystal only. You can contact your sales rep or email us to request colored stones or different fonts and sizes.  Application instructions can be found on the Stock Rhinestone Designs page.

Note: The images shown with your selection are basic representations only; stone count and density will change with size.

Swatches are essential to ensure proper color selection. Each full swatch kit contains color rings for Tackle Twill, Sports Felt, Sports Film HTV, Glitter Film HTV, Sports Flock Vinyl, and Metallic Sports Twill Applique material. Now including examples of Rhinestone, Spangle, Glitter, and DTF designs. Need a swatch of a material not listed? Please contact Customer Service and special requests can be accommodated.

16.5" Permanent Sports Twill is a heat seal product designed to be laser-cut and heat-pressed onto garments without sewing. Similar to PSA Permanent except it does not have the peel-and-stick component. As such, it is somewhat limited in the number of ways it can be cut and applied. Its thick, 5-Mil non-PVC adhesive (P600 5-Mil 16.5" Permanent) will not burn from laser cutting while it simultaneously prevents fraying. Permanent This product works best for simple 1-color designs like letters or numbers, and it is only recommended as a background layer. When used for emblems or patches, simply die cut the design, then sew, Merrow- or satin-stitch the edges to finish it off. Permanent Sports Twill is our registered name for Tackle Twill fabric with a "Permanent" adhesive backing, and is comparable to Stahls' CAD-CUT® Perma-TWILL in the marketplace. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

Tackle Twill is an ideal fabric for creating logos and numbers for sports jerseys. But without a coating of Heat Press Adhesive, it can be a difficult and flimsy material to use. 16.5" Polyback Sports Twill features an anti-fray thermal adhesive backing (P600 1.5-Mil 16.5 Polyback) that completely seals the twill yarns and provides stability for cutting + sewing onto garments. Its polyester-based coating has no PVC and can be cut easily on plotters, dies, lasers or even hand-cut. NOTE: Can be heat pressed to hold the design in place, but it must be sewn to prevent fraying. We offer Sports Twill in a variety of different adhesive-backings, including PSA Twill, Permanent and PSA Permanent. Polyback is our name for Tackle Twill fabric with a thin, low-tack adhesive backing, commonly referred to as "Heat Seal" or Poly Twill, and competes against Stahls' CAD-CUT^® Poly-TWILL in the marketplace. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

Industry Exclusive! 16.5" PSA Permanent Sports Twill is the ultimate Tackle Twill product, as it can be plotter-cut with a 60° blade, laser cut, die cut, scissor cut or shear cut. It can also be heat-applied, sewn onto the garment, or a combination of both on multicolor designs. PSA Permanent is the perfect product for businesses wanting to keep a single inventory for all applications. The peel-and-stick adhesive is repositionable and is excellent for layering and kiss-cutting. The PVC-free adhesive (PS965 PSA Permanent) features a needle glide additive so it can be sewn on without gumming up the embroidery needle. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

16.5" PSA Sports Twill features a clear Mylar backing and a proprietary, low tack peel-and-stick adhesive (PS960 PSA) that holds the applique in place for sewing onto garments. Our U.S.-patented formula prevents broken threads and gummed-up needles due to its needle glide additive. Repositionable. It can be removed as necessary to get the perfect alignment for applique embroidery. Perfect for 2-color layer applications and Kiss Cutting. NOTE: Must be sewn to prevent fraying and for the permanency of the design to withstand several wash cycles. We sell more PSA than any other type of adhesive-backed Tackle Twill, including Polyback, Permanent and PSA Permanent. PSA Sports Twill is our registered name for Tackle Twill fabric with a Pressure Sensitive Adhesive ("PSA") adhesive backing, which is commonly referred to as "Sticky Back" or peel-and-stick, and is comparable to Stahls' CAD-CUT^® Pressure Sensitive Poly-TWILL in the marketplace. Sold in 1 yard increments (16.5" x 36"). Bulk discounts auto-apply at 5, 10, 25, and 50+ yards per color. Application Instructions

Permanent Sports Twill is a heat-seal fabric made for laser cutting and heat pressing directly onto garments—no sewing required. It's similar to our PSA Permanent Twill but without the peel-and-stick feature, so it works best for simple, one-color designs like names, numbers, and basic logos. The strong P600 5-mil adhesive backing is PVC-free, won’t burn during laser cutting, and helps stop the fabric from fraying. It’s perfect for adding permanent designs to jerseys, uniforms, or spirit wear with a clean, professional finish. For patches or emblems, just cut the shape, then stitch the edges using a Merrow or satin stitch to complete the look. This product is our version of what others call “Perma-TWILL,” and it's great for customers who want a no-fuss, no-sew solution for basic applications. Sold by the yard (51" x 36"). Discounts apply automatically when you order 5, 10, 25, or 50+ yards of the same color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

Perfect for crafting letters, numbers, and logos on athletic apparel, Tackle Twill delivers a professional look—but it can be tricky to handle without the right backing. Our 51" Polyback Sports Twill comes pre-coated with a thermal adhesive (P600 1.5-Mil backing) that stabilizes the fabric by locking in the twill fibers, making it easier to cut and position during application.  This polyester-based adhesive is PVC-free and works smoothly with a wide range of cutting tools—including plotters, laser cutters, die presses, and even scissors. While the adhesive allows for temporary placement with a heat press, the twill must be stitched down to ensure long-term durability and prevent fraying.  We stock Sports Twill with multiple adhesive options, including PSA Twill, Permanent, and PSA Permanent. Our “Polyback” option refers to a lightweight, low-tack adhesive backing—also known in the industry as “Heat Seal” or “Poly Twill”—and is a direct competitor to Stahls’ CAD-CUT® Poly-TWILL.  Available by the yard (51" x 36"). Volume discounts are automatically applied at 5, 10, 25, and 50+ yard quantities per color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

Exclusively available here, our 51" PSA Permanent Sports Twill is the most versatile option in the Tackle Twill lineup—engineered to handle cutting, heat application, and embroidery with ease. It can be plotter-cut with a 60° blade, laser cut, die cut, scissor cut, or shear cut, making it ideal for a wide range of production methods. PSA Permanent Sports Twill is the #1 choice for laser cutters. Its U.S.-patented PS965 adhesive system allows for both no-sew applications and embroidered appliqué, giving decorators full control over how the design is applied. The PVC-free adhesive includes a needle glide additive, preventing buildup on needles during stitching. The repositionable peel-and-stick backing ensures precise alignment and is excellent for layering and kiss-cutting, especially in two-color designs. Whether you heat-press it, sew it, or use both for added security, PSA Permanent adapts to any workflow. Ideal for businesses looking to streamline inventory with a single product that works across all laser cutters and application types. Sold by the yard (16.5" x 36"). Bulk discounts apply automatically at 5, 10, 25, and 50+ yards per color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.

Designed for precision and ease of use, our 51" PSA Sports Twill features a clear Mylar carrier and a proprietary low-tack pressure-sensitive adhesive (PS960 PSA) that holds appliqué pieces firmly in place for sewing. The peel-and-stick backing allows clean positioning and easy realignment, making it ideal for intricate embroidery work and layered designs.  What sets our PSA adhesive apart is its U.S.-patented formula, which includes a needle glide additive to prevent needle gumming and thread breakage—ensuring smooth, hassle-free stitching. This material is excellent for two-layer applications and Kiss Cutting techniques.  Please note: Although the adhesive backing provides temporary hold, all PSA Sports Twill must be sewn for permanent application and to withstand repeated wash cycles without fraying.  This is our most popular adhesive-backed option, outselling others such as Polyback, Permanent, and PSA Permanent. "PSA Sports Twill" is our trademarked name for twill with a Pressure Sensitive Adhesive, often known as "Sticky Back" or "peel-and-stick." It directly competes with Stahls’ CAD-CUT® Pressure Sensitive Poly-TWILL in the market. Sold in 1-yard units (51" x 36"), with automatic quantity discounts at 5, 10, 25, and 50+ yards per color. Application Instructions

NOTE: 51" Wide materials do NOT qualify for Flat-Rate Shipping. Freight is calculated during check-out.