With production facilities in Indiana and Nevada, Twill USA makes Heat Transfer Vinyl (“HTV”) and Tackle Twill fabrics for the sports apparel industry. Your business is very important to us. Please email any questions or concerns to Sales@TwillUSA.com with your information attached or call (866) 806-9120 for immediate assistance. Hours of operation are 8:00 AM–5:30 PM ET. Our USA-based Customer Service Team will help you to set up an account. A business application and resale certificate may be required for business accounts. All orders must be paid by credit card unless NET 30 Terms have been approved (see Payment Methods). We cannot be held responsible for errors on phone orders. To ensure accuracy, we recommend written purchase orders (“POs”) or written confirmation whenever possible.

Tackle Twill is a generic name for the fabric lettering used to decorate athletic jerseys. Originally used for football, it is a very tough, durable material now used on all sports and cheerleading uniforms. Our registered version of it is called Sports Twill. PSA Permanent Sports Twill is the #1 choice for laser cutters. It can be used for no-sew applications or it can be embroidered onto garments as an applique. Perfect for kiss-cutting 2-color designs. Repositionable. Works with all laser cutters and applications.

As the manufacturer, we offer PSA Permanent Tackle Twill in more colors than anyone else. Available in 40 colors — White, Tan, Cream, Black, Gray, Eagle Gray, Charcoal Gray, Cyan, Quebec, Cobalt, Columbia, Navy Blue, Royal Blue, Dark Royal, Lilac, Purple, Pink, Neon Pink, Greek Pink, Red, Devil Red, Cardinal Red, Maroon, 49er Burgundy, Brown, Shark Teal, Neon Green, Kelly Green, Dark Green, Orange, Burnt Orange, Texas Orange, Safety Orange, Tennessee Orange, Gold, Old Gold, Light Gold, Vegas Gold, Maize and Neon Yellow. Compare that to Dalco Athletic’s 17 colors and Stahls’ 16 colors. Why buy from JOANN, Hobby Lobby, Michaels® or other middlemen online when you can purchase direct from the manufacturer? Twill USA has dozens of Heat Transfer Materials in hundreds of colors, warehouses in Nevada and Indiana for fast delivery, plus $10.00 flat-rate shipping on all orders. Contact our USA-based Customer Service Team at (866) 806-9120 or email sales@twillusa.com with any questions or concerns.

Absolutely! This product can be used as a background, foreground or middleground layer(s) with fabrics like Sports Twill or Metallic Twill or Sports Felt which can be layered 2 or 3 layers thick for multicolor designs. Cannot be layered on top of specialty films like HTV Sports Film, HTV Flex Film, HTV Glitter, HTV Flock or HTV Grip. However, we recommend specialty films for overlapping onto fabrics (e.g. HTV Flock overlapping the outer edge of Fashion Fabric).

The Sports Twill and our proprietary Hot-Melt Adhesives are 100% free of Polyvinyl Chloride (“PVC”). PVC contains dangerous chemical additives that can be harmful to your child’s health.

Many customers use this material to create patches and emblems for work shirts or caps, and it is especially popular for embellishing hats with the initials of a city (i.e. NYC). Other uses include player names and numbers for sports jerseys, or as the background for multicolor, multi-material designs. NOTE: Green transfer tape is necessary for applying player names, otherwise you’ll need to measure the placement of each letter.

This fabric cuts clean on all desktop cutters including Cricut and Silhouette Cameo. All forms of cutting work on the Permanent Sports Twill — laser, plotter, flat-bed plotter, die cutting and shearing.

60° blades work best for cutting 16.5″ PSA Permanent Sports Twill. On some machines it’s called the “thick” blade.

Yes. It’s thermal adhesive backing (PS965 PSA Permanent) completely seals the twill yarns and provides stability for cutting + sewing on garments. Its polyester-based coating is PVC-free and can be cut on plotters, dies, lasers or even hand-cut. (View Adhesive Backing Options)

We have tested this material up to 50 wash and dry cycles in a home laundry environment without fraying, cracking or peeling.

Yes. The PSA Permanent Sports Twill works perfectly for embroidering patches or emblems.

Our proprietary Heat Press Adhesives feature a needle glide additive designed to sew without gumming. Sharp needles work better than ballpoint needles. HINT: Coating the needle with silicone also helps to promote a clean stitch. All manners of stitching work well, including zig zag, satin, bean, and lockstitch.

PSA Permanent is the ultimate HTV Twill product, as it can be heat-applied, sewn onto the garment, or a combination of both on multicolor designs.